中空玻璃生產(chǎn)線(xiàn)功能特點(diǎn):
Features:
1、高生產(chǎn)效率,可靠的自動(dòng)化:
1. High productivity, reliable automation:
本機(jī)全過(guò)程由PLC控制,采用觸摸式人機(jī)界面(7寸)操作,操作人員只需將玻璃放于入料段,生產(chǎn)線(xiàn)各部動(dòng)。清洗傳送采用變頻器驅(qū)動(dòng)，實(shí)現(xiàn)傳送無(wú)極調(diào)速。傳送速度可達(dá)12/min。每小時(shí)可清洗玻璃200片，每天可清洗玻璃1600片。
The whole process of the machine is controlled by PLC, and the touch type human-machine interface (7-inch) is used for operation. The operator only needs to put the glass in the feeding section, and each part of the production line moves. The cleaning transmission is driven by a frequency converter to realize the stepless speed regulation of transmission. The transmission speed can reach 12/min. It can clean 200 pieces of glass every hour and 1600 pieces of glass every day.
2、自動(dòng)啟動(dòng)、自動(dòng)待機(jī)、停機(jī)功能，實(shí)現(xiàn)電能的有效節(jié)約，當(dāng)有玻璃進(jìn)入生產(chǎn)線(xiàn)后，清洗傳送、水泵毛刷、風(fēng)機(jī)、檢查燈、檢查傳送、覆片傳送、玻璃定位、平壓傳送、平壓程序執(zhí)行、翻轉(zhuǎn)臺(tái)傳送、玻璃翻轉(zhuǎn)等均按照玻璃所到位置自動(dòng)啟動(dòng)，當(dāng)在設(shè)定時(shí)間內(nèi)無(wú)工作要求時(shí)，以上工作狀態(tài)部位將依次逐步停機(jī)，處于待機(jī)狀態(tài)，當(dāng)有工作要求時(shí)會(huì)自動(dòng)執(zhí)行以上程序。
2. The functions of automatic start, automatic standby, and shutdown can effectively save electric energy. When glass enters the production line, the cleaning and transmission, water pump brushes, fans, inspection lights, inspection and transmission, coating transmission, glass positioning, flat pressing transmission, flat pressing program execution, turntable transmission, and glass overturning will automatically start according to the position of the glass. When there is no working requirement within the set time, The parts under the above working conditions will be shut down step by step, and will be in standby mode. When there is a working requirement, the above procedures will be automatically executed.
3、清洗傳送機(jī)構(gòu)上置功能，防止設(shè)備運(yùn)行過(guò)程漏水：
3. Clean the upper function of the transmission mechanism to prevent water leakage during equipment operation:
為避免設(shè)備在使用過(guò)程中出現(xiàn)漏水情況，本公司將清洗傳送機(jī)構(gòu)移到清洗室頂部，徹底解決了清洗室底部開(kāi)孔密封漏水問(wèn)題。
In order to avoid water leakage during the use of the equipment, the company moved the cleaning conveyor to the top of the cleaning room, which completely solved the problem of water leakage of the opening seal at the bottom of the cleaning room.
4、風(fēng)干室托輪傳送功能，避免因遺留夾痕造成廢品：
4. Air drying room supporting wheel transmission function, to avoid waste products caused by left pinch marks:
傳統(tǒng)結(jié)構(gòu)為采用多道輥輪夾緊方式驅(qū)動(dòng)玻璃離開(kāi)干燥室,容易使玻璃表面出現(xiàn)夾痕,本公司采用拖輪機(jī)構(gòu),使玻璃邊沿在傳送機(jī)構(gòu)上傳送,無(wú)夾痕.
The traditional structure is to drive the glass out of the drying chamber by means of multi track roller clamping, which is easy to cause pinch marks on the glass surface. The company uses a tugboat mechanism to make the glass edge transfer on the transfer mechanism without pinch marks
5、玻璃清潔度檢查功能：
5. Glass cleanliness inspection function:
通過(guò)深灰色背景與白色日光燈的結(jié)合，方便玻璃表面的清潔度檢查。
The combination of dark gray background and white fluorescent lamp facilitates the cleanliness inspection of glass surface.
6、玻璃高度自動(dòng)測(cè)量系統(tǒng)：
6. Automatic glass height measurement system:
合片機(jī)上的橫梁配有特殊裝置，始終停在玻璃上方10cm的位置，不用每次都上下往返一次，大大提高了合片速度。合片機(jī)上的第二片玻璃定位精確，無(wú)需人工手推輔助定位，真正實(shí)現(xiàn)自動(dòng)合片。
The beam on the film combining machine is equipped with a special device, which always stops at the position 10cm above the glass, instead of going up and down once every time, greatly improving the film combining speed. The second piece of glass on the laminating machine is positioned accurately, without manual pushing for auxiliary positioning, which truly realizes automatic laminating.

7、合理的鋁條定位設(shè)計(jì)
7. Reasonable aluminum bar positioning design
在檢查輸送機(jī)的末端開(kāi)始安放鋁條，使得自動(dòng)合片動(dòng)作能夠一氣合成。并且在合片機(jī)上的玻璃自動(dòng)合片動(dòng)作尚未結(jié)束時(shí)，后面的玻璃已經(jīng)開(kāi)始安放鋁條，大大減少了每片玻璃的平均生產(chǎn)時(shí)間，提高了生產(chǎn)率。
The aluminum strip is placed at the end of the inspection conveyor, so that the automatic laminating action can be combined in one gas. In addition, before the automatic glass laminating action on the laminating machine is over, aluminum bars have been placed on the rear glass, greatly reducing the average production time of each piece of glass and improving the productivity.
8、合片段自動(dòng)玻璃定位、鋁框定位功能：
8. Automatic glass positioning and aluminum frame positioning of the combined segment:
第二片玻璃進(jìn)入覆片段后，玻璃定鋁框定位自動(dòng)執(zhí)行。
After the second piece of glass enters the covering segment, the positioning of the glass aluminum fixing frame is automatically executed.
9、平壓程序自動(dòng)執(zhí)行功能，實(shí)現(xiàn)中空玻璃的完美壓合：
9. Automatic execution of flat pressing program to achieve perfect pressing of insulating glass:
采用氣壓控制氣缸作為平壓機(jī)的壓合動(dòng)力，聯(lián)動(dòng)四根平行拉桿具有運(yùn)行平穩(wěn)、響應(yīng)速度快、精確定位功能，輕松實(shí)現(xiàn)中空玻璃的完美壓合。通過(guò)主控制人機(jī)界面進(jìn)行操作，平壓機(jī)活動(dòng)平板在氣缸的帶動(dòng)下精確定位至中空玻璃實(shí)際工藝值進(jìn)行工作。克服了普通平壓機(jī)因壓力大小壓合不到位，影響成品玻璃質(zhì)量：或者壓合過(guò)度，致使玻璃破損等缺點(diǎn)。
The air pressure control cylinder is used as the pressing power of the flat press, and the linkage of four parallel pull rods has the functions of stable operation, fast response and accurate positioning, which can easily realize the perfect pressing of insulating glass. The operation is carried out through the main control human-machine interface, and the moving plate of the flat press is precisely positioned to the actual process value of the insulating glass under the drive of the cylinder for work. The utility model overcomes the shortcomings of the ordinary flat press that the pressing is not in place due to the pressure, which affects the quality of the finished glass, or that the pressing is excessive, which leads to the breakage of the glass.
10、全套臺(tái)灣真空系統(tǒng)，支持板內(nèi)合片功能更加完美、可靠。
10. A full set of Taiwan vacuum system makes the function of the support plate inner lamination more perfect and reliable.
11、根據(jù)季節(jié)變化，自動(dòng)水、風(fēng)加熱功能：
11. According to seasonal changes, automatic water and wind heating function:
由于冬季溫度低或在結(jié)冰狀態(tài)下，無(wú)法進(jìn)行正常生產(chǎn)，本生產(chǎn)線(xiàn)具備在每年9月至次年4月執(zhí)行水溫自動(dòng)衡溫加熱功能。
Since normal production cannot be carried out due to low temperature or icing in winter, this production line has the function of automatic temperature balance heating from September to April of the next year.
以上就是為大家介紹的有關(guān)中空玻璃生產(chǎn)線(xiàn)詳細(xì)的介紹,希望對(duì)您有所幫助.如果您有什么疑問(wèn)的話(huà),歡迎聯(lián)系我們.我們將以的態(tài)度,為您提供服務(wù)http://www.yalais.com
The above is a detailed introduction to the insulating glass production line. I hope it will be helpful to you. If you have any questions, please contact us. We will provide you with our attitude http://www.yalais.com