玻璃擁有良好的透過、透光性能，化學穩定性較高，并且可以根據加工方法不同而獲得較強的機械強度與保溫隔熱效果，因此能夠用于各行各業，滿足不同的需求。加工玻璃需要使用到各式各樣的玻璃生產設備，將玻璃原片加工成各種各樣的玻璃成品，滿足大家的需求。接下來我們將介紹玻璃生產常用設備，并特別說明中空玻璃生產線。
Glass has good transmittance and light transmittance, high chemical stability, and can obtain strong mechanical strength and thermal insulation effect according to different processing methods, so it can be used in all walks of life to meet different needs. The processing of glass requires the use of various glass production equipment to process the original glass into various glass products to meet everyone's needs. Next, we will introduce the common equipment for glass production, especially the insulating glass production line.
一、中空玻璃生產線 中空玻璃生產線是玻璃深加工設備的一種,主要用來加工制作中空玻璃,玻璃原片切割后進入中空生產線
1、 Insulating glass production line Insulating glass production line is one of the glass deep processing equipment, which is mainly used to process and make insulating glass. The original glass piece is cut and then enters the insulating production line
主要經過清洗、干燥、制作間隔框、充干燥劑、首道密封(涂丁基膠)、檢查、放框合片、壓片、第二道密封(聚硫膠或硅酮膠)、下片,這幾道工序
It mainly includes cleaning, drying, making spacer frame, filling desiccant, first sealing (applying butyl rubber), inspection, frame and sheet closing, sheet pressing, second sealing (polysulfide rubber or silicone rubber), and sheet unloading
加工出來的產品質量較高,加工速度很快.
The processed products are of high quality and fast processing speed
中空玻璃生產線主要有四段:入料段、清洗干燥段、檢查段和合片段.四段均以相同的傾角立式安放,結構緊湊、經濟實用、效率高、維護方便.清洗箱為不銹鋼材料制造,傳送輥為耐酸堿橡膠輥;通過農業生產體系玻璃視窗可隨時方便地觀察玻璃清洗情況;入料段、清洗干燥段采用手動無級調速電機傳動,玻璃以合適的速度平穩地運行.干燥段采用大風力傾斜風刀能使玻璃表面得以干燥.檢查段設有燈管,能清晰地檢查玻璃的清洗質量;合片段具有玻璃定位及鋁框定位裝置,能完成玻璃定位、鋁框定位安放功能.玻璃由傳送膠輥承托及傳送,傳送輥由電機(輥壓段電機)經過變頻調速器通過鏈輪帶動,玻璃由清洗干燥段低速進入本段,經檢查合格后加速運行至下一工作段,提高工作效率;由變頻調速器控制本段調速電機的運行速度,光電開關控制玻璃進入下一工作段.
The insulating glass production line mainly consists of four sections: feeding section, cleaning and drying section, inspection section and combination section. The four sections are vertically placed at the same inclination angle, with compact structure, economy and practicality, high efficiency and convenient maintenance. The cleaning box is made of stainless steel, and the transfer roller is acid and alkali resistant rubber roller; Through the glass window of agricultural production system, it is convenient to observe the glass cleaning at any time; The feeding section and the cleaning and drying section are driven by a manual stepless speed regulation motor, and the glass runs smoothly at a suitable speed. The drying section uses a strong wind tilt blade to dry the glass surface. The inspection section is equipped with a lamp to clearly check the cleaning quality of the glass; The combined segment is equipped with glass positioning and aluminum frame positioning devices, which can complete the glass positioning and aluminum frame positioning and placement functions. The glass is supported and transported by the conveyor rubber roller, which is driven by the motor (roller section motor) through the frequency converter through the sprocket. The glass enters this section at a low speed from the cleaning and drying section, and accelerates to the next working section after passing the inspection, so as to improve the work efficiency; The variable frequency governor controls the running speed of the speed regulating motor in this section, and the photoelectric switch controls the glass to enter the next working section
中空玻璃生產線的清洗水路系統為循環系統,其水箱配有恒溫水加熱裝置,水溫可自動保持在合理的范圍.
The cleaning water system of the insulating glass production line is a circulating system. Its water tank is equipped with a thermostatic water heating device, and the water temperature can be automatically maintained in a reasonable range

水由水泵從水箱抽出,經噴淋水管噴到玻璃表面上,清洗玻璃后流回水箱,循環使用.若水質較差,需配備水處理裝置(用戶自備),水經處理后進入水箱,按上述步驟循環使用.
The water is pumped out of the water tank by the water pump and sprayed onto the glass surface through the spray pipe. After cleaning the glass, it flows back to the water tank for recycling. If the water quality is poor, it needs to be equipped with a water treatment device (prepared by the user). After treatment, the water enters the water tank and is recycled according to the above steps
風路系統:由風機通過一對傾斜風刀,吹干玻璃.
Air path system: the glass is dried by a fan through a pair of inclined air knives
調試方法
Commissioning method
1.1 將中空玻璃生產線輕置于安裝位,正確擺放生產線各段的位置次序.
1.1 Lightly place the insulating glass production line in the installation position and correctly place the position order of each section of the production line
1.2 機身調平.調整機器底座上調平螺栓高度,使傳送輥、支撐尼龍輪支撐面等高,斜架上的背靠輪共面,各段相對平行,然后鎖緊螺母.
1.2 Machine body leveling. Adjust the height of leveling bolts on the machine base so that the supporting surface of the conveyor roller and supporting nylon wheel is the same height, the back wheels on the inclined frame are coplanar, and the sections are relatively parallel, and then lock the nuts
1.3 將各段間需聯接的部位聯接緊固,聯接好由入料段到清洗干燥段的傳動鏈條.正確擺放風機及水箱,并按水路、風路系統圖接好風管、水管.
1.3 Connect and fasten the parts to be connected between the sections, connect the drive chain from the feeding section to the cleaning and drying section, correctly place the fan and water tank, and connect the air pipe and water pipe according to the water and air circuit system diagram
1.4 一體檢查機器所有緊固件連接處是否因運輸震動而松動,并逐件緊固(特別是各接線端子連接處是否松動).
1.4 Check whether the connections of all fasteners of the machine are loose due to transportation vibration and tighten them one by one (especially whether the connections of each terminal are loose)
1.5 接地線用截面積不小于4平方毫米的軟銅心黃綠絕緣線,接地電阻不大于4 歐姆.
1.5 The soft copper core yellow-green insulated wire with a sectional area of not less than 4 mm2 shall be used for the grounding wire, and the grounding resistance shall not be greater than 4 Ω
1.6 接通氣源,檢查管路是否通暢,有無破損.氣源壓力要求0.6~0.8Mpa.
1.6 Connect the air source and check whether the pipeline is smooth and damaged. The air source pressure is required to be 0.6~0.8Mpa
1.7 接通電源,試驗各電機的旋轉方向是否正確,各段傳動鏈輪是否靈活、平穩.
1.7 Turn on the power and test whether the rotation direction of each motor is correct and whether the drive sprocket of each section is flexible and stable
1.8 整機清潔,整理工作區間.
1.8 Clean the whole machine and tidy the working area
以上就是為大家介紹的有關中空玻璃生產線詳細的介紹,希望對您有所幫助.如果您有什么疑問的話,歡迎聯系我們.我們將以的態度,為您提供服務http://www.yalais.com
The above is the detailed introduction of the insulating glass production line introduced for you. I hope it can help you. If you have any questions, please contact us. We will provide you with service with our attitude http://www.yalais.com