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中空玻璃設(shè)備的日常維護(hù)保養(yǎng)事項(xiàng)

時(shí)間：2023-08-28 來源：http://www.yalais.com/ 發(fā)布人：昌盛機(jī)械

中空玻璃設(shè)備是玻璃在制鏡真空鍍膜鋼化熱彎中空玻璃合片等深加工工藝前工序?qū)ΣＡ獗磉M(jìn)行清潔單調(diào)處理的專用設(shè)備。中空玻璃設(shè)備首要由傳動(dòng)體系沖洗清水沖刷純水沖刷冷熱風(fēng)干電控體系等組成。在往常，需求特別留心清洗機(jī)的保護(hù)及保養(yǎng)。

Hollow glass equipment is a specialized equipment that cleans and monotonically processes the surface of glass before deep processing processes such as vacuum coating, tempering, and hot bending hollow glass lamination. The insulating glass equipment mainly consists of a transmission system for flushing, water flushing, pure water flushing, cold and hot air drying, and an electronic control system. In the past, special attention needs to be paid to the protection and maintenance of the cleaning machine.

清洗機(jī)的潤滑

Lubrication of the cleaning machine

為防止磨損機(jī)過度磨損導(dǎo)致的齒輪壞死，清洗機(jī)有必要得到恰當(dāng)潤滑。玻璃鍍膜工藝對玻璃的清潔程度要求非常高，不允許有少量的潤滑油進(jìn)入到清洗區(qū)域，所以應(yīng)選擇具有杰出的機(jī)械安定性和粘附性的油脂。關(guān)鍵針對傳動(dòng)鏈條斜齒輪和傳動(dòng)軸進(jìn)行潤滑。

To prevent gear necrosis caused by excessive wear and tear on the cleaning machine, it is necessary to obtain appropriate lubrication for the cleaning machine. The glass coating process requires a high level of cleanliness for the glass, and does not allow a small amount of lubricating oil to enter the cleaning area. Therefore, grease with excellent mechanical stability and adhesion should be selected. The key is to lubricate the helical gear and transmission shaft of the transmission chain.

①用塑料布將需求潤滑的部件與清洗區(qū)域隔絕出來防止油脂污染。

① Use plastic cloth to isolate the parts that require lubrication from the cleaning area to prevent grease contamination.

②對鏈條齒輪傳動(dòng)軸鏈條滾子與鏈板的結(jié)合面進(jìn)行潤滑。

② Lubricate the joint surface of the chain gear transmission shaft, chain roller, and chain plate.

③對傳動(dòng)鏈條及輥道，要使其潤滑均勻。

③ The transmission chain and roller table should be lubricated evenly.

④用潔凈棉布擦去剩余的潤滑脂。

④ Wipe off any remaining grease with a clean cotton cloth.

傳送輥道的校準(zhǔn)

Calibration of the conveyor roller table

清洗機(jī)選用的是夾送玻璃方法，其下部輥道固定，上部輥道的高度能夠調(diào)整，以保證玻璃受力的均勻和傳送的平穩(wěn)。下部輥道由傳動(dòng)軸及齒輪體系傳動(dòng)，需求守時(shí)查看軸承和橫向縱向的水平。上部輥道由兩頭兩個(gè)水潤滑的塑料軸承固定，能夠自由滾動(dòng)。因?yàn)樗芰陷S承運(yùn)用一段時(shí)間后簡略磨損增大空地，然后導(dǎo)致上部輥道兩頭不平衡，使玻璃原片在清洗機(jī)中簡略構(gòu)成偏斜。針對上部輥道，我們增加固定端塊夾而且守時(shí)丈量高度改變，對應(yīng)校準(zhǔn)或許替換軸承，以調(diào)整輥?zhàn)拥膲壕o力道。
中空玻璃生產(chǎn)線

The cleaning machine uses the pinch glass method, with the lower roller table fixed and the height of the upper roller table adjustable to ensure uniform force on the glass and smooth transmission. The lower roller table is driven by a transmission shaft and gear system, and it is necessary to check the bearings and horizontal and longitudinal levels on time. The upper roller table is fixed by two water lubricated plastic bearings at both ends, allowing for free rolling. Due to the slight wear of plastic bearings after a period of use, the empty space increases, resulting in an imbalance between the two ends of the upper roller table, resulting in a slight deviation of the glass raw material in the cleaning machine. For the upper roller table, we have added fixed end block clamps and timely measured height changes, corresponding to calibration or replacement of bearings to adjust the clamping force of the rollers.

盤刷高度的調(diào)理

Adjusting the height of the disc brush

進(jìn)口清洗機(jī)首要通過三排共132個(gè)盤刷對玻璃原片外表進(jìn)行清潔，同時(shí)增加液體拋光劑，以保證對玻璃外表能進(jìn)行有用打磨，去除固執(zhí)污漬。要使盤刷對玻璃外表構(gòu)成有用滾擦，一般將盤刷毛尖高度設(shè)定在玻璃片外表以下1.5毫米。隨著盤刷毛的磨損，需求守時(shí)將盤刷高度下降，以保證清洗質(zhì)量。

The imported cleaning machine mainly uses three rows of 132 disc brushes to clean the surface of the original glass sheet, while adding liquid polishing agent to ensure effective polishing of the glass surface and remove stubborn stains. To make the disc brush effective on the surface of the glass, the height of the disc brush tip is generally set to 1.5 millimeters below the surface of the glass sheet. As the bristles of the disc brush wear out, it is necessary to reduce the height of the disc brush on time to ensure cleaning quality.

儲水箱和接水盤的清潔

Cleaning of water storage tanks and drip pans

進(jìn)口清洗機(jī)選用的是三級水質(zhì)逐漸清洗而且循環(huán)運(yùn)用的方法，在傳送臺下部分別設(shè)有5個(gè)水箱及對應(yīng)的接水盤，用來貯存清洗用水。因?yàn)樵谇逑床ＡУ耐瑫r(shí)水自身遭到污染，所以在儲水箱內(nèi)通常會(huì)逐漸堆積一些拋光劑等污物，需求守時(shí)進(jìn)行沖刷清洗，以保證水質(zhì)的潔凈。

The imported cleaning machine adopts a method of gradually cleaning and circulating the third level water quality. There are 5 water tanks and corresponding water trays located at the lower part of the conveyor platform, which are used to store cleaning water. Because the water itself is contaminated while cleaning the glass, some polishing agents and other pollutants usually accumulate in the water storage tank. It is necessary to wash and clean on time to ensure the cleanliness of the water quality.

拋光劑及噴水管的通暢

Smooth polishing agent and water spray pipe

進(jìn)口清洗機(jī)選用鋁或鈰的氧化物水溶液作為拋光劑，通過上部輥道之間的噴水管增加到盤刷的滾擦過程中。因?yàn)檫x用的是固體水溶液拋光劑，當(dāng)濃度過大時(shí)，極易導(dǎo)致噴嘴阻塞。在運(yùn)用傍邊觀察到拋光劑噴嘴阻塞時(shí)，應(yīng)及時(shí)疏通而且調(diào)理拋光劑稀釋后的濃度。對拋光劑和噴水管進(jìn)行清潔要依照以下過程。

The imported cleaning machine uses aluminum or cerium oxide aqueous solution as the polishing agent, which is added to the rolling process of the disc brush through the water spray pipe between the upper roller tracks. Because a solid aqueous solution polishing agent is used, excessive concentration can easily cause nozzle blockage. When observing the blockage of the polishing agent nozzle during use, it is necessary to promptly clear and adjust the concentration of the diluted polishing agent. To clean the polishing agent and water spray pipe, follow the following process.

①拆開清洗機(jī)擋版，升起清洗機(jī)上部輥道，封閉電源及供水閥。

① Remove the cleaning machine baffle, raise the upper roller table of the cleaning machine, and close the power and water supply valves.

②松開噴管兩頭的固定螺栓，將噴管拆下。

② Loosen the fixing bolts at both ends of the nozzle and remove it.

③用高壓水槍將純水從噴管的進(jìn)口打入噴管內(nèi)構(gòu)成水壓，觀察每個(gè)噴嘴的出水情況，用回形針進(jìn)行疏通。

③ Use a high-pressure water gun to inject pure water from the inlet of the nozzle into the nozzle to form water pressure. Observe the water flow from each nozzle and use a paper clip to clear it.

④清洗潔凈噴管，裝置回原處，緊固螺栓，留心噴嘴方向堅(jiān)持拆洗前不變。

④ Clean the nozzle, return the device to its original position, tighten the bolts, and pay attention to the direction of the nozzle before disassembly and cleaning.

風(fēng)刀單調(diào)區(qū)的清潔和調(diào)整

Cleaning and adjustment of the monotonous area of the wind knife

清洗機(jī)一個(gè)水箱里裝的是通過加熱（溫度在45℃左右）的高純水，因而附著在玻璃原片外表的水漬在進(jìn)入單調(diào)區(qū)后能夠在風(fēng)刀的高強(qiáng)風(fēng)作用下被吹走而且蒸發(fā)。風(fēng)刀刀口與玻璃原片地點(diǎn)平面呈必定銳角夾角，每次拆裝風(fēng)刀或改動(dòng)其方位都要留心丈量其角度并堅(jiān)持不變。

The final water tank of the cleaning machine is filled with high-purity water that is heated (at a temperature of around 45 ℃), so the water stains attached to the surface of the glass substrate can be blown away and evaporated under the strong wind action of the air knife after entering the monotonic zone. The blade of the wind knife forms a certain acute angle with the plane of the original glass sheet. Every time the wind knife is disassembled or its orientation is changed, the angle should be carefully measured and maintained unchanged.

①清理單調(diào)區(qū)里的玻璃碎屑標(biāo)簽夾紙等污物，并用潔凈棉布擦拭風(fēng)刀輥道等部件，保證清潔。

① Clean the glass debris, labels, paper clips, and other dirt in the monotonous area, and use a clean cotton cloth to wipe the air knife roller table and other components to ensure cleanliness.

②將風(fēng)機(jī)用的初級過濾板和次級過濾袋都拆下，用壓縮空氣反向吹出里面的塵埃，查看有無破損或阻塞，守時(shí)替換。

② Remove the primary filter plate and secondary filter bag used by the fan, blow out the dust inside with compressed air in reverse, check for any damage or blockage, and replace them on time.

③用鋸條探入風(fēng)刀口，查看是否有過濾袋纖維等雜物阻塞刀口。

③ Use a saw blade to probe into the blade and check if there are any debris such as filter bag fibers blocking the blade.

只需守時(shí)認(rèn)真地依照以上程序?qū)M(jìn)口清洗機(jī)進(jìn)行保護(hù)和保養(yǎng)，在工藝正常地情況下，就能較大程度保證玻璃原片的清洗作用，保證鍍膜玻璃產(chǎn)品的質(zhì)量安穩(wěn)。

Just follow the above procedures carefully and punctually to protect and maintain the imported cleaning machine. Under normal process conditions, the cleaning effect of the original glass sheet can be greatly guaranteed, ensuring the quality and stability of the coated glass product.

有了中空玻璃生產(chǎn)線上面的小總結(jié)，希望對廣大客戶有所幫助，如果有什么不理解的或者尋求幫助的請點(diǎn)擊我們的網(wǎng)站：http://www.yalais.com或者來電咨詢，我們會(huì)盡全力為您解決

With the summary on the insulating glass production line, I hope it can be helpful to our customers. If you have any questions or need help, please click on our website: http://www.yalais.com Or call for consultation, and we will do our best to solve it for you

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